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Polyplastics Introduces Innovative Bonding Technology to Join Different Resin Materials

AsiaNet
2022-01-25 11:38

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Polyplastics Introduces Innovative Bonding Technology to Join Different Resin Materials


AsiaNet 94129

TOKYO, Jan. 20, 2022 /Kyodo JBN-AsiaNet/--
 
Polyplastics Co. Ltd., a leading global supplier of engineering thermoplastics, 
has introduced an innovative bonding technology that is unlike traditional 
joining methods such as plastics welding or adhesion. AKI-Lock (R) has few 
restrictions on the materials that can be used and forms strong, airtight bonds 
with combinations of different materials for which bonding had previously been 
difficult.
 
 
 
AKI-Lock (R) opens the door to a broad range of new product development 
possibilities. This bonding technology meets the increased market demand for 
weight reduction to address the U.N. SDGs (Sustainable Development Goals), 
reduces the number of parts, and provides stable adhesive strength and 
longevity.
 
The AKI-Lock (R) technology uses the glass fibers in glass fiber-reinforced 
resins as a physical anchor for bonding. Glass fiber is made bare by laser 
irradiation which is completed in a grid pattern. Strong bonds can then be 
achieved by pouring the resin to be bonded onto these anchors. Since the bond 
is formed by physical anchors, there is no time limitation from laser treatment 
until bonding. Masking is unnecessary since specific treatment areas can be 
identified. There is no need for etching solution to roughen the surface and no 
waste liquids or materials are produced.
 
Airtightness is greatly enhanced due to three factors: the effect of resin 
entering and filling the gaps between the glass fibers; deformation in the 
grooves of the primary material due to the shear flow force of the secondary 
material; and crimping from mold shrinkage of the secondary material.
 
AKI-Lock (R) helps to reduce assembly work and the number of components, thus 
lowering overall cost. The joining system also helps to reduce an environmental 
impact through the use of dry processes, including the elimination of adhesives.
 
 
*AKI-Lock (R) is a registered trademark of Polyplastics Co., Ltd. in Japan and 
in other countries.
 
 
Source: Polyplastics Co., Ltd. 
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